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Horizontal machines

Horizontal machines

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technical characteristics

The 5-axis sliding beam gantry machine series is based on sliding beam gantry machine, improves high-speed performance, equipped with A, C double pendulum milling head, to achieve five-axis attachment machining. It is suitable for high-precision and high-speed processing of complex workpieces with three-dimensional profiles, widely used in aerospace shaped parts, ships, railway locomotives, steam turbines, moulds and other industries, suitable for processing ferrous metals as well as non-ferrous metals.

The 5-axis sliding beam gantry machine series is based on sliding beam gantry machine, improves high-speed performance, equipped with A, C double pendulum milling head, to achieve five-axis attachment machining. It is suitable for high-precision and high-speed processing of complex workpieces with three-dimensional profiles, widely used in aerospace shaped parts, ships, railway locomotives, steam turbines, moulds and other industries, suitable for processing ferrous metals as well as non-ferrous metals.

This machine tool series is suitable for processing all kinds of high-precision, multi-process, complex shaped parts. Such as presses, cams, brackets, all kinds of boxes, internal combustion engine shutters, automotive and aviation parts. It can be used for processing single and serial parts. It is an automatic machining machine with high precision and high work efficiency.

Advanced mechanical design

Adopt advanced CAD/CAPP automated design/computer system of automated process to complete optimal structural design.

The whole machine uses three-dimensional virtual design tools to improve production quality.

The main drive system takes into account high speed and medium load.

The machines of this series use a digital AC spindle servo motor connected to a ZF gearbox imported from Germany (1:1 and 1:4 gears), and transmitted to high-speed spindle parts via a gear belt, with a wide range of stepless change in spindle rotation speed.

A separate oil cooling system is used to cool high-speed parts of the ZF spindle and gearbox. Thanks to this, the main drive system maintains a constant temperature, which ensures stable machining accuracy.

The machine is also equipped with a low-pressure air cleaning system that blows air through the spindle center to clean the tool tails during their change, extending the spindle life.

The main casting parts of the machine (including stane, column, spindle box, etc.)

High-strength grey cast iron material is used, which has excellent mechanical stability and thermal resistance, as well as excellent damping under strong load or intermittent cutting.

The machine tool has an integral T-shaped structure, the column has a double-walled frame structure, adopting a reasonable thin-walled and multi-reinforced structure, with good casting stiffness. The new resin molding technology from Germany is used to meet the design requirements, so that the machine has high structural rigidity.

Excellent transmission performance

All three-way feeding adopts imported roller linear guide sub.

The three-axis AC servo motor uses a high-efficiency, high-torque and high-precision coupling for direct connection to the ball-screw pair, which increases the positioning accuracy and machine repositioning accuracy.

Ball screws and nuts are pre-tensioned and pre-stretched during installation, which improves the rigidity of the servo transmission and ensures high machine accuracy.

Desktop

Servo drive table for rotation along the fourth axis (axis B), with hydraulic clamping, positioning of the snoring disk at 360X1 ° and continuous indexing.

Good machine maneuverability

The machine is equipped with a completely closed protective shell (made by a professional manufacturer of sheet metal).

Compliance with safety rules and humanized human-machine interface, ease of operation.

The strong cooling system meets the requirements for cooling cutting tools and is equipped with an automatic chip conveyor, making chip removal and delivery very convenient.

  • The HMCU630A is equipped with a universal automatic rotating milling head with an angle of 45 °, which allows machining of five faces.

Stable and reliable tool change device with sufficient tool store capacityThe machine is equipped with chain tool store and mechanical tool change lever, which is accurate and reliable, with smooth tool change and fast tool change speed.

The machine adopts chain tool store, mechanical tool change lever, accurate and reliable tool change device, smooth tool change and high tool change speed.

The machine can be used for arbitrary tool selection. Adopting double-sided near-back tool change mode, time saving without cutting and high efficiency. It can perform continuous processing with high efficiency.

 

Technical specifications HMC500 HMC630 HMC630A HMCU630A HMC800A HMCP800A
Table characteristics Table Size mm 500*500 630*630 630*630 630*630 800*800 800*800
Quantity piece 2 2 1 1 1 1
Minimum partition size for rotational indexing
Max. table load kg 800 1000 1000 1000 2500 2500
Transition Time sec 12 12
Relocation Prolonged table movement — X axis mm 750 900 900 900 1300 1300
Prolonged table movement — Y axis mm 700 800 800 800 1100 1100
Vertical displacement of milling support — Z axis mm 650 800 800 800 1100 1100
Max. turnable diameter mm 0-700 50-850 50-850 0-800 0-1100 0-1100
Max. height of workpiece mm 150-800 180-980 180-980 -800 250-1350 250-1350
Spindle spindle speed rpm 45-8000 45-6000 45-6000 20*2500 45-6000 45-8000
Spindle Drive Power(Post/30min)15/18.5(18.5/22 Mitsubishi)KW kW 11/15 15/18.5 15/18.5 11/15 18.5/23 18.5/23
Spindle cone ISO40/BT40 ISO50/BT50 ISO50/BT50 ISO50/BT50 ISO50/BT50 ISO50/BT50
Submissions Operating feeding speed12 m/min mm/min 1-10000 1-10000 1-10000 1-10000 1-10000 1-10000
Accelerated axis feed (X/Y/Z) mm/min 24000/32000/32000 24000/32000/32000 24000/32000/32000 24000/20000/32000 40000/40000/32000 40000
Tool system Tool store capacity28 pcs grasp 40 40 40 24 40 40
Max. tool length 250 mm mm 320 400 400 400 450 450
Max. tool diameter (with free adjacent cell) mm 75/150 125/200 125/200 110/200 125/200 125/200
Max. Weight of the tool kg 8 20 20 15 20 20
Precision Characteristics Positioning mm 0.01 0.01 0.01 0.01 0.006 (closed loop) 0.004 (closed loop)
Repeatability mm 0.006 0.006 0.006 0.006 0.004 (closed loop) 0.002 (closed loop)
General parameters Table height mm 1190 1200 1200 1225 1303 1303
Machine Weight9360 kg kg 17000 20000 19000 20000 28000 28000
Machine dimensions 5500*4500*3000 5900*4900*3300 4700*4600*3400 5000*4600*3400 5385*4527*3705 5385*4527*3705
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